Service Line · Repair & Overhaul

Repair & overhaul for heavy-duty and aeroderivative fleets.

Hot-gas-path inspections, major overhauls and rotor refurbishment delivered through certified service centers and on-site field crews — keeping availability high and unplanned outages low.

700M+
Fleet hours under management
40
Service centers worldwide
24/7
Emergency field response
Capabilities

What's inside this service line.

Each engagement is scoped against your assets, operating profile and commercial objectives — then executed through XVENTURES' global service network.

Hot-Gas-Path Inspections

Borescope, blade, vane and combustor inspections with OEM-grade tooling and reporting.

Major Overhauls

Complete teardown, NDT, repair and re-assembly with calibrated balancing and performance validation.

Rotor Refurbishment

Disc, bucket and shaft refurbishment in certified shops with life-extension engineering.

Field Services

On-site crews mobilized worldwide for scheduled and emergency interventions.

Overview

The case for getting this right.

Heavy-duty and aeroderivative turbines accumulate damage on every fired hour — creep, oxidation, thermal fatigue, FOD and erosion all compound between outages. Letting that damage run uncontrolled means lost MW, higher heat rate and eventually a forced outage.

XVENTURES runs a closed-loop repair-and-overhaul model: inspect to a documented condition baseline, repair against engineering-qualified procedures, re-assemble with calibrated tooling, and validate performance before re-commissioning. The same data feeds the next outage interval.

How we work

A four-step delivery model.

Predictable execution comes from a repeatable process — applied to every engagement, tuned to each asset and operating profile.

  1. 01
    Pre-Outage Engineering

    Borescope review, repair planning and long-lead parts release based on operating data.

  2. 02
    Disassembly & Inspection

    Controlled teardown with NDT, dimensional checks and root-cause analysis on every distressed part.

  3. 03
    Repair & Refurbishment

    Coating, weld, machining and rotor work executed in certified shops to qualified procedures.

  4. 04
    Re-Assembly & Validation

    Tooled re-assembly, balancing and performance test to confirm output, heat rate and vibration.

Deliverables

What you get at hand-back.

  • Outage execution plan and risk register
  • Full inspection and NDT report package
  • Parts repair traveler and certification
  • Performance test and re-baseline report
  • Findings deck and next-outage recommendations
Applicable assets

Across the global installed base.

F-ClassE-ClassH-ClassLMS100LM6000LM2500
Reference · 2x F-Class CCGT
Reference

Major inspection delivered 9 days under schedule.

Compressed major inspection on two F-Class units at a Mediterranean combined-cycle plant. Pre-outage engineering, parts pooling and a 24/7 field crew compressed the critical path by nine days and re-baselined both units with no findings on the post-outage performance test.

9 days
Ahead of schedule
0
Recordable safety events
100%
Post-test acceptance
Why XVENTURES

Engineered outcomes, not just scopes of work.

  • Certified service centers across 23 countries
  • OEM-grade tooling and qualified procedures
  • Life-cycle engineering and root-cause analysis
  • Compressed turnaround for unplanned events
FAQs

Common questions.

Can you work on non-OEM-installed fleets?
Yes — our certified service centers and qualified field crews work across the global installed base, regardless of original OEM.
How quickly can you mobilize for a forced outage?
Emergency crews are on standby 24/7 with mobilization targets measured in hours, not days.
Do you provide warranty on repaired parts?
Yes. Workmanship and repaired-component warranties are issued against every traveler at hand-back.
Engage XVENTURES

Need this on your plant? Let's scope it together.